Efficiency Squared

Lean Six Sigma

Lean Six Sigma Green Belt

A five-day practitioner bootcamp for professionals who lead measurable process improvement projects using DMAIC, process analysis, data, root-cause analysis, improvement design, control planning, and project storytelling.

Format
Live virtual, in-person, or private on-site
Duration
1 week
Level
Practitioner
From
$2495.00

About this course

Course overview

Lead measurable improvement from problem selection to sustained results.

Lean Six Sigma Green Belt is a five-day practitioner bootcamp for professionals who lead or support measurable process improvement projects. Learners apply DMAIC, process mapping, data collection, root-cause analysis, statistical thinking, improvement design, control planning, and project storytelling.

The course is project-centered from the beginning. Participants build a DMAIC project charter, process map, data plan, baseline view, root-cause analysis, improvement experiment, control plan, and final project story they can use in operational, service, technology, and business process settings.

Learning outcomes

What you'll learn

Every module is tied to an outcome you can bring back to your team the next day.

  • Select appropriate Green Belt projects, write problem and goal statements, define scope, identify stakeholders, and build a practical project charter
  • Use SIPOC, current-state maps, value-stream thinking, handoff analysis, and customer-value measures to understand the work
  • Build data collection plans, operational definitions, baseline measures, run charts, Pareto views, and capability-oriented thinking
  • Use root-cause tools, graphical analysis, waste and variation analysis, hypothesis thinking, and prioritization to separate likely causes from symptoms
  • Design countermeasures, pilots, mistake-proofing, standard work, flow improvements, and risk controls that address verified causes
  • Create control plans, visual management, handoff routines, response plans, benefits tracking, and project stories that help improvements last
  • Document 40.0 PMI education PDUs: 28 Ways of Working, 4 Power Skills, and 8 Business Acumen

Audience

Who it's for

  • Process improvement practitioners, project managers, analysts, operations leaders, supervisors, and functional team members
  • Yellow Belts ready to move into project leadership and deeper DMAIC application
  • Professionals responsible for reducing defects, delays, rework, cost of poor quality, handoff friction, or service variation
  • Organizations building a practical Green Belt pathway with project-based improvement expectations

Course structure

Syllabus

A structured path from core concepts to applied practice.

Module 1

Day 1 - Lean Six Sigma Foundations and Define

  • Lean, Six Sigma, DMAIC, Green Belt role, project selection, voice of the customer, CTQs, business case, charter, scope, sponsors, and stakeholder alignment
  • Problem statements, goal statements, SIPOC, customer value, high-level process context, project risks, assumptions, constraints, and tollgate expectations
  • Workshop: build a Green Belt project charter and Define-phase tollgate package
Module 2

Day 2 - Measure and Process Baseline

  • Process mapping, swimlanes, value-stream thinking, handoffs, queues, rework loops, waste, bottlenecks, and operational definitions
  • Data collection plans, sampling, measurement system thinking, baseline metrics, run charts, Pareto charts, histograms, scatterplots, and performance dashboards
  • Practice Lab: create a current-state process map, data plan, and baseline performance view
Module 3

Day 3 - Analyze Root Causes and Variation

  • Cause-and-effect diagrams, 5 Whys, affinity analysis, process stratification, failure modes, constraint analysis, waste analysis, and variation thinking
  • Graphical analysis, correlation cautions, hypothesis framing, prioritization matrices, verified root causes, and tollgate decision logic
  • Workshop: analyze a process problem and prepare an Analyze-phase story
Module 4

Day 4 - Improve Design and Pilot Planning

  • Countermeasure selection, mistake-proofing, standard work, flow redesign, visual management, workload balancing, service recovery, and solution creativity
  • Pilot design, risk review, stakeholder communication, change adoption, impact/effort trade-offs, implementation planning, and benefit estimation
  • Exercise: design an improvement pilot with risk controls and success measures
Module 5

Day 5 - Control, Sustainment, and Green Belt Project Story

  • Control plans, response plans, owner handoff, monitoring cadence, visual controls, documentation, training, standard work, and audit routines
  • Benefits realization, before/after evidence, lessons learned, project storytelling, tollgate presentation, and Green Belt completion expectations
  • Capstone: present a DMAIC project story and 30-day project execution plan

Public cohorts

Upcoming sessions

Secure your seat in a live, instructor-led cohort. Private team deliveries available on request.

No public cohorts on the calendar yet.

We run this course as a private team cohort on demand, or you can be the first to know when the next public date drops.

Frequently asked questions

Still have questions?

Do I need Yellow Belt before taking Green Belt?
Yellow Belt experience is helpful but not required. This bootcamp starts with Lean Six Sigma foundations and moves quickly into practitioner-level DMAIC project work.
Is a project required?
The course is built around a Green Belt project path. A coached project, assessment, or certificate-completion review can be added for private cohorts or certification-focused deliveries.
What do participants leave with?
Participants leave with a DMAIC charter, process and baseline package, measure/analyze package, improvement package, control plan, and project story template.
How many PMI PDUs does this course provide?
This course documents 40.0 PMI education PDUs: 28.0 Ways of Working, 4.0 Power Skills, and 8.0 Business Acumen. PDUs can be self-reported to PMI under the Course or Training category.
Can this be tailored for private teams?
Yes. Private sessions can use your operational data, process examples, improvement portfolio, sponsor expectations, project templates, tollgate process, and certification requirements.

Bring this training to your team

We deliver private cohorts in-person and online, tailored to your operating context.